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— Ultrafiltration
07Service 07 of 09·Ultrafiltration Plant
Ultrafiltration (UF) Plant

Membrane filtration that does what coagulation can't.

Ultrafiltration uses hollow-fibre membranes with pore sizes of ~0.01 microns to physically remove turbidity, suspended solids, bacteria, viruses and protozoa — without chemicals, without coagulant dosing, and without the variable performance that conventional clarification suffers as feed water shifts.

What UF does that nothing else can

Conventional water clarification depends on coagulation, flocculation and settling — a process that works well when feed water is consistent and badly when it isn't. Monsoon turbidity, algal blooms, intake pump fluctuations: all of these expose the limits of chemical clarification.

UF replaces variability with certainty. Hollow-fibre membranes physically reject everything larger than ~0.01 microns — a class that includes essentially all suspended solids, bacteria and viruses — regardless of feed water condition. The output is consistent within tight bounds: SDI < 3, NTU < 0.1, no detectable bacteria.

That consistency is exactly what downstream RO membranes need. A protected RO membrane runs for 5+ years with predictable cleaning frequency. An unprotected one fouls in 18 months. UF is the most cost-effective insurance policy money can buy on an industrial water system.

RAW WATER IN Surface · borewell · effluent UF MEMBRANE MODULE ~0.01 μm pore size CLARIFIED PERMEATE SDI < 3 · bacteria-free

Three duties UF excels at

A

Surface water clarification

Canal, river, dam or pond intake — UF removes turbidity, suspended solids, bacteria and protozoa to a consistent SDI < 3 for downstream use, even through monsoon variability.

B

RO pre-treatment

For source water with high SDI / TSS or biological fouling — UF protects RO membranes, extends life, and dramatically reduces CIP frequency and chemical consumption.

C

Reuse polishing

For treated wastewater being reused for non-contact applications — cooling tower make-up, gardening, flushing, dust suppression — UF gives bacteria-free output without chlorine residuals.

Output specifications

Turbidity
< 0.1 NTU consistently · regardless of feed turbidity
SDI
< 3 typical · suitable for direct feed to RO
Bacterial reduction
> 6 log removal · effectively bacteria-free output
Pore size
~0.01 μm hollow-fibre PVDF / PES membranes
Operating pressure
0.5–2 bar typical · low energy compared to RO
Recovery
90–95% · most of the rejected stream returns to feed after backwash

Where UF is the right answer

Drinking water at scale

For townships, hotels, hospitals and industrial colonies drawing on surface water — UF replaces traditional clarification with predictable performance.

Industrial RO insurance

Where source water has SDI > 5, biological load, or seasonal turbidity — UF protects expensive RO membranes downstream.

Treated effluent reuse

For closed-loop systems polishing biologically treated wastewater back to reuse-grade for cooling, flushing or process use.

Ready to scope

Let's run the numbers for your plant.

Send us your effluent characterisation and current water cost — we'll model the recovery economics and tell you whether a closed loop makes sense for your specific operation. Honestly.

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