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— Demineralization
05Service 05 of 09·Demineralization Plant
Demineralization (DM) Plant

Water with all the minerals removed.

A DM plant produces ultra-pure water by stripping out every dissolved ionic species — calcium, magnesium, sodium, chlorides, sulphates, silica — through ion-exchange resins. Where your application demands conductivity below 1 μS/cm and silica below 20 ppb — boiler feed for a power plant, WFI feed for pharma, ultra-pure water for semiconductors — DM is the only technology that gets you there.

When DM is the right answer

Reverse osmosis is excellent at bulk salt removal — it'll take a 1500 ppm TDS feed and give you 30 ppm permeate, comfortably. But for applications that need conductivity below 1 microsiemen, RO alone won't get there. The remaining 30 ppm of dissolved species is still 30,000 times what a high-pressure boiler will tolerate.

DM uses ion-exchange resins to capture those last traces. Cation resins exchange positively-charged ions (Ca, Mg, Na) for hydrogen. Anion resins exchange negatively-charged ions (Cl, SO₄, HCO₃, SiO₂) for hydroxide. The hydrogen and hydroxide combine into water — and the result is conductivity that approaches the theoretical limit of pure water itself.

Modern alternatives — Electro-Deionisation (EDI) paired with RO — eliminate the chemical regeneration that classical DM requires. We design either approach depending on your duty profile, regeneration tolerance and operating philosophy.

RO PERMEATE IN ~30 ppm TDS · ~50 μS/cm + Cation exchange Removes Ca · Mg · Na Degasser (CO₂ removal) Anion exchange Removes Cl · SO₄ · SiO₂ Mixed-bed polishing DM WATER < 1 μS/cm · < 20 ppb silica

Output specifications

Conductivity
< 1 μS/cm (mixed-bed polished) · < 0.1 μS/cm with EDI polishing
Silica
< 20 ppb · suitable for high-pressure boilers and pharmaceutical use
TOC
Controlled where applicable · low-TOC anion resins available for pharma WFI duty
pH
~7.0 typical · neutral, with no residual acidity / alkalinity
Hardness
Effectively zero · 100% removal of calcium and magnesium

Configurations & vessel types

Two-bed DM

Cation + Degasser + Anion

Classical configuration with chemical regeneration. Reliable, well-understood, ideal for boiler-feed duty where occasional regeneration downtime is acceptable.

Mixed-bed DM

Polishing < 0.1 μS/cm

Cation and anion resins co-mingled in a single vessel for ultimate polishing. Used after two-bed DM or RO for the highest purity.

RO + EDI

Continuous & chemical-free

Electrodeionisation paired with RO — no chemical regeneration, continuous operation, increasingly the preferred path for new pharma installations.

Applications

Pharmaceutical WFI feed

Pre-treatment to a downstream still or distillation system producing Water for Injection. SS316L wetted parts, validation-grade documentation.

Boiler feed water

For thermal power plants, captive industrial boilers, and process steam generation — meeting IBR / OEM specifications.

Semiconductor & electronics

Ultra-pure water for wafer washing, PCB rinsing and cleanroom-grade applications.

Fine chemical synthesis

Pure feed water for batch and continuous chemical reactors — where ionic contamination affects product quality.

Pathology & lab water

Type-I, Type-II and Type-III lab water generation for pathology, R&D and quality-control laboratories.

Cosmetics & personal care

Formulation-grade water meeting BIS specifications for FMCG and personal-care manufacturers.

Ready to scope

Let's run the numbers for your plant.

Send us your effluent characterisation and current water cost — we'll model the recovery economics and tell you whether a closed loop makes sense for your specific operation. Honestly.

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