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06Service 06 of 09·Industrial RO Plant
Industrial Reverse Osmosis Plant

The workhorse of industrial process water.

Reverse osmosis is the most widely-deployed industrial water treatment technology in the world — and for good reason. A well-designed RO plant takes virtually any feed water, removes 95–99% of dissolved salts, and delivers consistent permeate quality at predictable operating cost. Our industrial RO plants range from 1 KLD bench-top units to multi-MLD process trains.

RO, done right

An RO plant is deceptively simple to draw on a P&ID and disastrously easy to get wrong. Three things separate a plant that runs cleanly for five years from one that turns into a chemical-cleaning nightmare in eighteen months: pre-treatment design, recovery sizing, and chemistry management.

We start every RO design with the source water — borewell, surface water, treated effluent, municipal supply — and model the scaling indices, fouling potential and biological load against the recovery target you actually need. Then we propose the pre-treatment that makes that recovery sustainable, not theoretical.

The membranes themselves are sourced from authorised OEM channels (Toray, DuPont, Hydranautics) and selected for your specific feed chemistry — not picked from a price list. A wrong membrane choice can shorten life from 5 years to 18 months — turning capex into unbudgeted opex.

FEED WATER Borewell · municipal · surface Pre-treatment · MGF · ACF Softening · anti-scalant dosing RO membranes Single / two-pass · 70–85% recovery PERMEATE < 50 ppm TDS REJECT 15–30% To process

Configurations & capacity

Capacity

1 KLD – 5 MLD+

Skid-mounted RO units up to ~250 KLD; civil-mounted thereafter. Modular design allows phased expansion as demand grows.

Membranes

OEM-grade BW & SW

Brackish-water and seawater-grade membranes from Toray, DuPont, Hydranautics — selected for your TDS, hardness and fouling profile.

Recovery

Up to 85% single-pass

Recovery is engineered, not promised. We model your scaling indices and recommend the recovery your chemistry can sustainably support.

Process specifications

Salt rejection
95–99.5% depending on membrane and feed chemistry
Permeate quality
Typically < 50 ppm TDS from 1500 ppm feed; < 10 ppm with two-pass configuration
Operating pressure
10–17 bar (brackish water) · 50–70 bar (seawater) · varies with feed and recovery
Membrane life
3–7 years with proper pre-treatment, chemistry management and CIP discipline
Construction
SS316L wetted parts available · FRP / SS / PE pressure vessels · IP-rated control panels · pre-piped skids

Applications

Pharmaceutical & biotech

RO systems engineered to feed downstream WFI generation. SS316L wetted parts, sanitisation cycles, validation-friendly documentation.

Boiler feed & cooling

RO + mixed-bed polishing for steam-generation feed water meeting IBR / boiler manufacturer specifications.

Beverage & food

Hygienic-design RO with TDS / mineral profile control for beverage formulation, dairy CIP, and food-grade make-up water.

Drinking water · institutions

Large-format RO for hospitals, hotels, residential townships and PSU campuses, with mineral re-dosing to meet IS 10500 standards.

Hospitality & healthcare

Reliable, low-touch RO systems for hotels and hospital complexes — feeding kitchens, laundries, AC plants and processes.

Closed-loop integration

RO trains as the recovery stage of a closed-loop water system — taking treated effluent back to process-grade quality.

Ready to scope

Let's run the numbers for your plant.

Send us your effluent characterisation and current water cost — we'll model the recovery economics and tell you whether a closed loop makes sense for your specific operation. Honestly.

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